Sampo SR1046PRO Manual de Instruções

SR 1046 PROHarvesterinstruction manualSampo Rosenlew LtdP.O.Box 50FI–28101 PORI, FINLAND2/20120812371Englanti

- 10 - - 11 -SR 1046PROinstruction manualHa r v e s t e r2/2012Subject to danger due to insufficient informationA raised part may fall downGap in belt

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- 11 -SR 1046PROinstruction manualHa r v e s t e r2/2012FireFireService measuresSafety belt not wornNormal exit not availablePressurized oil sprayRefr

- 12 - - 13 -SR 1046PROinstruction manualHa r v e s t e r2/2012Type markingWhen ordering spare parts or service, always quote the type marking and num

- 13 -SR 1046PROinstruction manualHa r v e s t e r2/2012Technical specificationsThe base forest harvester with articulated steering includes: the cab,

- 14 - - 15 -SR 1046PROinstruction manualHa r v e s t e r2/2012Certificate on conformity to the EU directives

- 15 -SR 1046PROinstruction manualHa r v e s t e r2/2012GuaranteeSampo Rosenlew Ltd, later called the Manufacturer, grants a guarantee regarding defec

- 16 - - 17 -SR 1046PROinstruction manualHa r v e s t e r2/2012Structure and functions of the forest harvesterStructureThe Sampo 1046PRO forest harves

- 17 -SR 1046PRO1112131412345 678, 9, 1015instruction manualHa r v e s t e r2/20121. Final drive2. Gearbox3. Hydraulic motor4. Traction hydraulics

- 18 - - 19 -SR 1046PRO12instruction manualHa r v e s t e r2/2012Equipment on theinstrument panel (fig. 1)A Harvesting computer displayB IQAN system

- 19 -SR 1046PRO D A C B E3Finstruction manualHa r v e s t e r2/2012Equipment on the ceiling (fig. 3)A) Alarm light (ye

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- 20 - - 21 -SR 1046PRO45instruction manualHa r v e s t e r2/2012Vertical levers (fig. 4)Crane control lever, leftV1 Outer boom inwardsV2 Outer boom

- 21 -SR 1046PRO6instruction manualHa r v e s t e r2/2012Switches on the push button boards on mini joysticks (fig. 6)Left-side push button board19 Pr

- 22 - - 23 -SR 1046PRO7instruction manualHa r v e s t e r2/2012Vertical lever switches when the harvester head does not have a rear knife B.1 Tilt up

- 23 -SR 1046PRO8instruction manualHa r v e s t e r2/2012Joysticks switches on the EME levers (fig. 8)1 Saw2 Programmable (tree species 1)3 Programma

- 24 - - 25 -SR 1046PROEXITinstruction manualHa r v e s t e r2/2012Signs and symbolsGlowSuction filterReturn filterHydraulic oil temp.Seat heatingIgni

- 25 -SR 1046PRO9instruction manualHa r v e s t e r2/2012Operation and AdjustmentsThe harvester functions have been divided into two different functio

- 26 - - 27 -SR 1046PRO1011instruction manualHa r v e s t e r2/2012Seat has several adjustments (fig. 10)1. To adjust the fore and aft position of the

- 27 -SR 1046PRO12instruction manualHa r v e s t e r2/2012Brakes while driving and harvesting (fig. 12)The harvester has negative hydraulic brakes. B

- 28 - - 29 -SR 1046PRO13instruction manualHa r v e s t e r2/2012Traction transmissionEngine power is transmitted to the consecu-tive work and drive p

- 29 -SR 1046PRO13ainstruction manualHa r v e s t e r2/2012

- 3 -SR 1046PROinstruction manualHa rv e s t e r2/2012IntroductionThe purpose of this book is to familiarize the operator with the forest harvester. I

- 30 - - 31 -SR 1046PRO14instruction manualHa r v e s t e r2/2012Starting of the engine (Fig. 14)The forest harvester is equipped with a safety igniti

- 31 -SR 1046PRO15instruction manualHa r v e s t e r2/2012Main power switch (Fig. 15) Controls Electricity for the Whole Forest HarvesterThere is an e

- 32 - - 33 -SR 1046PRO16instruction manualHa r v e s t e r2/2012Cab Fresh-air fan Provides Good VentilationThe 4-speed fan is started using switch H

- 33 -SR 1046PRO17instruction manualHa r v e s t e r2/2012Towing (fig. 17) Allowed from Towing Points OnlyThe harvester may be towed from desig-nated

- 34 - - 35 -SR 1046PRO1819instruction manualHa r v e s t e r2/2012Engine, source of powerThe engine is a water-cooled, four-stroke Common rail diese

- 35 -SR 1046PRO20instruction manualHa r v e s t e r2/2012Daily Checks of the Engine (Fig. 20) Lubrication SystemIt is of utmost importance to use cor

- 36 - - 37 -SR 1046PRO21instruction manualHa r v e s t e r2/2012Fire extinguishersThe harvester is supplied with two portable 6-kg fire extinguishers

- 37 -SR 1046PRO2223instruction manualHa r v e s t e r2/2012HydraulicsHydraulics is divided in traction and working hydraulics. They have a joint oil

- 38 - - 39 -SR 1046PRO24instruction manualHa r v e s t e r2/2012The operations of the brakes and the front differential lock (fig. 24) are controlled

- 39 -SR 1046PROinstruction manualHa r v e s t e r2/2012ElectricityDo not fit an oversized fuse as it may damage the respective electrical instrument.

- 4 - - 5 -SR 1046PROinstruction manualHa r v e s t e r2/2012Table of contentsIntroduction 3Safety precautions 5Marking of danger points 10Type markin

- 40 - - 41 -SR 1046PRO25instruction manualHa r v e s t e r2/2012Iqan control systemThe Iqan monitor consists of the following elements:- monitor dis

- 41 -SR 1046PRO26instruction manualHa r v e s t e r2/2012There are seven types of notifications and warnings. The type Message is the least serious a

- 42 - - 43 -SR 1046PROinstruction manualHa r v e s t e r2/2012MAIN MENUThe menus contain the base machine setup, input and output measurements, setti

- 43 -SR 1046PROinstruction manualHa r v e s t e r2/2012MEASURINGYou can measure the sensors and valves connected to the Iqan control system by pressi

- 44 - - 45 -SR 1046PROinstruction manualHa r v e s t e r2/2012Adjusting a parameterYou are now on the page where the actual adjustment is done. You c

- 45 -SR 1046PROinstruction manualHa r v e s t e r2/2012SUBMENUSThe images and text at the bottom of the main display indicate the functions of the F1

- 46 - - 47 -SR 1046PROinstruction manualHa r v e s t e r2/2012Diesel temperatures, oil pressure and operating hoursWhen you press the F2 button in th

- 47 -SR 1046PROinstruction manualHa r v e s t e r2/2012Parameters in the iqan control systemBelow you can find a list with explanations of the data a

- 48 - - 49 -SR 1046PROinstruction manualHa r v e s t e r2/2012Joystick Inputs:JS Steering/Rotator [%] Articulated steering/ RotatorJS Lift [%]

- 49 -SR 1046PROinstruction manualHa r v e s t e r2/2012OUTPUTSCurrent Outputs:PV Lift [%] Crane lift (proportional)PV Steering [%] Harves

- 5 -SR 1046PRO 60 minstruction manualHa r v e s t e r2/2012Safety precautionsRead carefully these instructions on safety and use before starting to o

- 50 - - 51 -SR 1046PROinstruction manualHa r v e s t e r2/2012Service and maintenanceSafetyInstallations and adjustments may be carried out only by a

- 51 -SR 1046PRO2728instruction manualHa r v e s t e r2/2012Service measures daily or every 8 hours1. Checking of the engine oil levelStop the engine

- 52 - - 53 -SR 1046PRO29instruction manualHa r v e s t e r2/20128. Checking of connectionsCheck the screw and pipe connections visually.Note! During

- 53 -SR 1046PRO3031instruction manualHa r v e s t e r2/2012Service measures weekly or every 50 hours 1. All daily service measuresThe service measure

- 54 - - 55 -SR 1046PRO31323334instruction manualHa r v e s t e r2/20124. Checking of the condition of traction transmissionCheck the attachment of fi

- 55 -SR 1046PRO3536instruction manualHa r v e s t e r2/2012the engine and disengage the brakes. Make sure the clearance in the lower brake shoe is ap

- 56 - - 57 -SR 1046PRO383739instruction manualHa r v e s t e r2/20123. Checking of the operations of the drive pedalCheck the operation and position

- 57 -SR 1046PRO4041instruction manualHa r v e s t e r2/2012Service measures every 1 000 hours 1. All service measures to be performed daily, weekly

- 58 - - 59 -SR 1046PRO4243instruction manualHa r v e s t e r2/2012The hydraulic oil does not need to be drained when changing the filters. When chang

- 59 -SR 1046PRO444546instruction manualHa r v e s t e r2/20122. Changing of the oil in the final drivesClean around control opening A, breather B and

- 6 - - 7 -SR 1046PROinstruction manualHa r v e s t e r2/2012Test the brakes as soon as you start, and stop immediately if the brakes or steering oper

- 60 - - 61 -SR 1046PRO47instruction manualHa r v e s t e r2/2012four fixing screws on the filter cover. The cover is spring loaded, which means the s

- 61 -SR 1046PRO48instruction manualHa r v e s t e r2/2012Service measures every 6 monthsThe fire extinguishers shall be serviced every 6 months or mo

- 62 - - 63 -SR 1046PROinstruction manualHa r v e s t e r2/2012LubricationDo not lubricate while the engine is running. Remove the ignition key before

- 63 -SR 1046PRO123456789instruction manualHa r v e s t e r2/2012Lubrication diagramsRef. Point Interval (h)Harvester head DailyCrane 10 Drive shaf

- 64 - - 65 -SR 1046PROinstruction manualHa r v e s t e r2/2012Summary of periodical proceduresThe summary always includes checks and service performe

- 65 -SR 1046PROinstruction manualHa r v e s t e r2/2012Storage when not in useIn case of a longer storage, the pre-storage service is recommended . T

- 66 - - 67 -SR 1046PROinstruction manualHa r v e s t e r2/2012Recommended tools and accessoriesRecommended accessories• Pulse sensors• Inductive se

- 67 -SR 1046PROinstruction manualHa r v e s t e r2/2012BatteryThe gas generated by the battery is very explosive. Avoid open fire and sparks in the v

- 68 - - 69 -SR 1046PRO49instruction manualHa r v e s t e r2/2012Using of auxiliary batteryIf additional power is needed for starting, proceed as foll

- 69 -SR 1046PROinstruction manualHa r v e s t e r2/2012Hydraulic diagram

- 7 -SR 1046PRO2m5 m4 m 4 m400/230 V1 - 45 kV110 - 400 kV400 kV 220 kV 110 kV2minstruction manualHa r v e s t e r2/2012Safety diStanceS when harveSt

- 70 - - 71 -SR 1046PROinstruction manualHa r v e s t e r2/2012Hydraulic diagram part catalogue SR1046 pro

- 71 -SR 1046PROinstruction manualHa r v e s t e r2/2012Electric diagram

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- 8 - - 9 -SR 1046PROinstruction manualHa r v e s t e r2/2012distance. Do not try to get on the harvester even if the power in the power lines may see

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- 88 - - 89 -SR 1046PROinstruction manualHa r v e s t e r2/2012A1 MCI moduleA2 Mitron MCKC03 switch moduleA3 Mitron MCC Head moduleA4 Pc

- 89 -SR 1046PROinstruction manualHa r v e s t e r2/2012F48 iqan XA2F49 blinker le f tF50 drive light left frontF51 drive light right frontF

- 9 -SR 1046PROinstruction manualHa r v e s t e r2/2012This symbol in The manual refers to a special risk involved in taking a certain measure, due to

- 90 - - 91 -SR 1046PROinstruction manualHa r v e s t e r2/2012S45 brakeS46 measuring deviceS47 rpm dieselS48 boom automatic on /offS49 elecrtical

- 91 -SR 1046PROinstruction manualHa r v e s t e r2/2012Y25 drive pump forwardY26 pressure pump 1 on offY27 pressure pump 2 propoY28 pump 3 tree h

- 92 - - 93 -SR 1046PROinstruction manualHa r v e s t e r2/2012X10:4 worklightX10:5 worklight roof extra topX10:6 worklight roof topX10:7 empt yX10:

- 93 -SR 1046PROinstruction manualHa r v e s t e r2/2012X22:11 foot pedal signal P2X22:12 Rpm signal X22:13 boom tilt sensor signalX22:14 address 0X22

- 94 - - 95 -SR 1046PROinstruction manualHa r v e s t e r2/2012X27:29 Can L CTAX27:30 fuel sensor signalX27:31 hydr.temperature signalX27:32 park lig

- 95 -SR 1046PROinstruction manualHa r v e s t e r2/2012 x42:1 optiox42:2 optiox42:3 optiox42:4 steering leftx42:5 optiox42:6 optiox42:7 steering/ro

- 96 - - 97 -SR 1046PROinstruction manualHa r v e s t e r2/2012X58:23 motor heater start signalX58:24 motor heater diagnostic X58:25 motor heater cont

- 97 -SR 1046PROinstruction manualHa r v e s t e r2/2012x79:8 +24Vx79:9 +24Vx79:10 groundx79:11 groundx79:12 x79:13 x79:14 x79:15 x79:16 x79:17 x79:18

- 98 - - 99 -SR 1046PROinstruction manualHa r v e s t e r2/2012X87:3 MD3 Vin EX87:4 MD3 Vin FX87:5 +Bat iqan joysticsX87:6 -Bat iqan joysticsX87:7

- 99 -SR 1046PROinstruction manualHa r v e s t e r2/2012X102:1 air-conditioning thermostatX102:2 air-conditioning thermostatX102:3 air-conditioning t